We conduct sectioning and grinding of metal parts to help understand any failure mechanisms.  Particularly WECs, pitting and micropitting.

The part is mounted in a resin puck.  A process of grinding, polishing and sometimes chemical etching is used to view the subsurface in steps.

Subsurface analysis - sectioing method
Subsurface analysis – sectioing method

This is a destructive process – the part is destroyed in the process of the analysis.

An example of a white etching crack found subsurface is shown below:

WEC analysis example
WEC analysis example

An example of a white etching crack network around a spall is shown below:

Spall and WECs
Spall and WECs

 

Some examples of a micropitted surface as viewed by sectioning are shown below:

Micropitting subsurface analysis
Micropitting subsurface analysis