Installation of a New Optical Profilometer at Ingram Tribology

Expanding Surface Characterisation Capabilities

Ingram Tribology Ltd is pleased to announce the installation of a new Profilm3D optical profilometer, supplied by and installed by Russell Evans of OmniScan Ltd.

Optical profilometry is a powerful non-contact surface metrology technique that enables high-resolution measurement of surface topography, roughness, morphology, and wear features in three dimensions. For tribologists, this provides quantitative insight into:

  • Wear scar geometry and morphology
  • Micropitting and surface fatigue features
  • Scuffing and adhesive wear damage
  • Abrasive wear mechanisms
  • Coating integrity
  • Surface finish evolution during testing

Unlike traditional stylus profilometry, white light interferometric methods provide rapid, 3D measurements without risk of stylus-induced surface damage. This is particularly valuable when analysing delicate tribofilms, soft coatings, or early-stage fatigue damage.

The Profilm3D Optical Profilometer system offers:

  • High vertical resolution (nanometre-scale)
  • True 3D areal surface mapping
  • Stitching for larger area measurements
  • Advanced post-processing and surface parameter extraction

This enables precise quantification of:

  • Wear volume and material loss
  • Maximum wear depth
  • Surface roughness parameters (Sa, Sq, Sz, etc.)
  • Peak and valley distributions
  • Surface anisotropy and texture direction

For rolling contact fatigue and micropitting investigations, the ability to capture full areal data – rather than single line traces – provides a more representative and statistically robust understanding of surface evolution.

Optical Profilometer in Tribology Testing

The addition of optical profilometry significantly strengthens our ability to interpret results from our tribological test programmes, including:

  • Rolling contact fatigue and micropitting studies
  • Boundary and mixed lubrication wear testing
  • Additive screening programmes
  • Coating performance evaluation
  • Electrified tribology investigations

Accurate volumetric wear quantification allows improved differentiation between lubricant formulations, additive chemistries, and operating conditions. This is particularly valuable in comparative screening programmes where small performance differences must be resolved with confidence.

By combining surface metrology with friction data, we can now provide a more complete mechanistic interpretation of wear processes.

Supporting Our Clients

The installation of the Profilm3D forms part of our continued investment in advanced test and analysis capability. Clients will benefit from:

  • Improved data quality
  • Enhanced failure analysis
  • Quantitative wear metrics for reports and publications
  • Faster turnaround of surface analysis

Surface morphology is often where the real story of a tribological system is written. This new capability ensures we can capture it accurately, repeatably, and with the technical rigour expected by OEMs, lubricant developers, and research partners.

Check out our first Tribo Gatherings Podcast

We have started a Podcast! Our first guest is Dr. Connor Myant from Imperial College. We discuss biotribology, as related to the testing of food and hip joint failures. We discuss the advances in 3D printing and how Connor moved from Tribology into 3D printing. We discuss all Connors current projects and thoughts for the future.

The aim of this podcast is to discuss Tribology and related science, in a casual setting. If you think you would be a interesting guest and have a good story to tell – please get in touch.

Listen in through Spotify below. The podcast is also available on Apple Podcasts.

Preparing for the summer conferences 2023

We have been busy preparing for the conferences this summer.   By drafting some of our micropitting work for publication.  This will be presented at STLE, Lubmat and TriboUK.

We have been busy working on a rapid micropitting test that correlates to the FZG micropitting test.  Our new test takes less than 40 hours and correlates very well with the FZG test.  There are more developments to come, which we are excited about.

Micropitting screening test

We have also been busy designing and packaging our new freebies!  These are a lego wind turbine and electric car.  The wind turbine comes with a choice of colours for the flowers (pink, red or yellow), and the electric car comes with a minifigure!

A lot of our expertise is centred on the gearboxes in wind turbines and electric vehicles, so these seem like the perfect corporate freebie.  We hope everyone enjoys them. 

If you’d like one, just stop us at one of the conferences or get in touch.

STLE Annual Meeting and Exhibition

“Development of an Industrial Gearbox Relevant Micropitting Test”

Session: Gears I.  11:30 am on Tuesday 23rd May in room 103B.

Lubmat (Preston, UK)

“Development of a Rapid Micropitting Test for Industrial and Automotive Gearbox Lubricants

TriboUK

“Development of a Field Relevant Micropitting Test”

We also plan to attend the BioTribology conferences in September.

Covid Response 2020

At the beginning of the first COVID lockdown in the UK – March 2020, we like many other people didn’t know what effect the lockdown would have on our business.  But we did know and feel like we needed to help our local community. 

This included the manufacture of protective face visors, using our 3D printers.  These were first manufactured and distributed via a collaborative print farm, organised by Swansea University. 

We then decided to manufacture and supply directly to our local community, following the Prusa face visor design.  These were supplied via friends and the volunteers at the Carmarthen Round Table to those who need them. 

The local council then got in touch and started ordering the face visors at 100 pcs a time, which were distributed around the town by the Council. 

To make them more comfortable, we also enlisted the help of Daisychain fabrics to improve the headband for the wearer.

At around the same time we manufactured hand sanitiser and decanted into handheld bottles. 

There were again supplied FOC to the local community via various channels. 

We estimate about 50L of hand sanitiser was supplied – equivalent to 500 bottles. 

Our efforts were covered by the Carmarthen Round Table and the local paper.

We were contacted by some staff members from Glangwili hospital requesting help to manufacture small adaptor parts for the CPAP machine. 

We were able to reverse engineer the parts and 3D printed some copied parts for trial. 

Two of these adaptor parts are required per patient.  At the time only two of these adaptor parts were available at the hospital, and one was on my desk!  Highlighting the desperation of the situation. 

We also liaised with a larger company to produce these parts on mass via injection moulding for the hospital.  Thankfully the original parts eventually arrived through the normal distribution channels at the hospital and our emergency adaptor parts were never needed.

We also realised most of our colleagues, friends and clients were now working at home.  So wanted to do something to brighten their days. 

We placed a big order with Alfies coffee co, for a custom coffee roast dubbed “Stribeck roast”.  We then offered the coffee on social media free to anyone who likes coffee and tribology.

These were then posted out all over the UK, Europe and the USA. 

The response we received from this gesture was huge, with many people posting about the coffee on social media or getting in touch to say thanks.